What is important when using micro switches?
First of all, load size and type. Some types of load have much higher inrush current. E.g. relay has 5 times higher inrush current than nominal, motor 10 times, incandescent lamp 15 times and solenoid even 20 times. On the other hand, for switching small loads, do not use a micro switch for high currents. We recommend using micro switch with gold plated contacts.
For harsh environment (dust and moisture), please use micro switches with higher IP rating (up to IP67).
We recommend applying a contact protective circuit to extend contact durability, prevent noise, and suppress the generation of carbide or nitric acid due to arc. The use of a contact protective circuit may delay the response time of the load. Examples of such circuits:
-RC Circuit - in systems with power supply of 24-48V, it is effective to connect the RC circuit in parallel to the load. When the power supply voltage is 100-200V, then in parallel to the contacts (in this case when AC is switched, the load impedance must be lower than the R and C impedance)
-Varistor - the use is very similar to RC circuit, even with those conditions when in parallel to load or contacts. Varistor ensures that no high-voltage is imposed on the contacts.
-Diode - energy stored in the coil is changed into current by the diode connected in parallel to the load. Then the current flowing to the coil is consumed and Joule heat is generated by the resistance of the inductive load. The diode must withstand a peak inverse voltage 10 times higher than the circuit voltage and a forward current as high as or higher than the load current.
-Diode and Zener diode - this method will be effective if the reset time delay caused by the diode method is too long. Zener voltage for a Zener diode must be about 1.2 times higher than the power source.
Ensure that the operating body will work smoothly. The shape of it should be round or oblique - to prevent shocks to the actuator. And of course, operate the actuator of a hinge roller lever or simulated hinge lever type from the right (correct) direction.
Ensure that the stroke to the actuator is set not to exceed the total travel position. If not, the operating body may damage the actuator or the switch itself, and the stress applied to the moving spring inside the switch will increase and then, the durability of the switch may be deteriorated.
And some more details - not to tighten the screws too much - not to deform the body of a switch. Or when soldering, adjust the amount of solder so that the flux does not enter the switch, it can cause contact failure.
What are Limit Switches?
Limit switches are used to automatically detect or sense the presence of an object or to monitor and indicate whether the movement limits of that object have been exceeded. The original use for limit switches, as implied by their name, was to define the limit or endpoint over which an object could travel before being stopped. It was at this point that the switch was engaged to control the limit of travel.
How does a limit switch work?
A standard limit switch used in industrial applications is an electromechanical device that consists of a mechanical actuator linked to a series of electrical contacts. When an object (sometimes called the target) comes in physical contact with the actuator, the actuator plunger’s movement results in the electrical contacts within the switch to either close (for a normally open circuit) or open (for a normally closed circuit) their electrical connection. Limit switches use the mechanical movement of the actuator plunger to control or change the electrical switch's state. Similar devices, such as inductive or capacitive proximity sensors, or photoelectric sensors, can accomplish the same result without requiring contact with the object. Hence, limit switches are contact sensors in contrast to these other types of proximity sensing devices. Most limit switches are mechanical in their operation and contain heavy-duty contacts capable of switching higher currents than those of alternative proximity sensors.
